Dynamism Digital Manufacturing
Composite-Ready Hardware
Out of the box, Hylo is built to handle carbon-fiber, glass-fiber, and ESD composites, no separate hardened toolhead kit or upgrade required.
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AON3D Hylo High Temperature Industrial 3D Printer
Product# H-000002
Key Features:
- High-performance materials: Prints PEEK, PEKK, ULTEM™, and carbon-fiber composites, with fully open material controls.
- Optimized printing: Basis™ software tailors print settings to each part for up to 85% stronger results.
- Fast IDEX system: Independent dual extruders print up to 500 mm/s and support soluble supports.
- Automated quality: Self-calibration, humidity-controlled filament storage, and 25+ process-monitoring sensors.
Don't Forget an Extended Warranty!
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Usually ships in 6-8 weeks
- Brand New
- Includes Warranty
Contact us for detailed purchasing support and custom pricing. A Dynamism 3D Printer specialist will contact you within one business day.
Who We Are
Founded in 1997, we bring next-generation technology to customers, with an emphasis on expertise and white-glove service. Showrooms in Chicago, Detroit, Tokyo, and Seoul.
Our Company
The leading national supplier of Desktop 3D printers. Expertise in both Industrial and Desktop 3D printing. Supplier of next-generation Metal, SLS, ultrafast Industrial printers.
Customer Benefits
- White glove support
- On-site support options
- Training packages
Product Overview
Why Hylo
From Functional Prototype to Production Part
500°CIndependent Dual Extruders
250°CActively-Heated Chamber
650×450×450mmBuild Volume
Open MaterialPEEK, ULTEM, PEKK & more
01
Unrivaled Part Performance
Paired with Basis’ dynamic, part-specific process settings, Hylo delivers high-strength parts that meet the rigorous standards of high-stress environments, up to 85% stronger than static, one-size-fits-all print profiles.
02
Ultra-High Throughput
Built for manufacturing full-scale, end-use components without bottlenecking your production floor 500 mm/s print speeds and over 8x the throughput of conventional high-temp FDM.
03
Easy, High-Quality Results
Industrial 3D printing simplified. End-to-end hardware automation and in-process monitoring reduce the time and training required to go from design to a finished, physical part.
Industry-Leading Features
Built to Run All Day, Every Day
The Hylo’s hardware is built out-of-the-box to handle highly abrasive, high-temperature composite filaments, and stays accurate because Basis™ software is watching the process the whole time.
Automated XY Toolhead Alignment
Hylo uses an optical nozzle sensor, 2x more precise and 100x faster than manual calibration prints. Performed in seconds before every print.
Independent Self-Leveling Extruders
Three Z-axis motors physically level the build platform before every print, combined with customizable mesh leveling for a perfect first layer, every time.
Automated Material Handling
Automated material handling with humidity-controlled storage for up to four 4kg reels, plus automatic loading, unloading, and changeover.
Basis™ Software, Sold Separately
The software that drives Hylo
Basis™ uses multi physics simulation to optimize part-specific print settings before printing, real-time process monitoring to detect defects during the build, and digital build records to provide traceable quality evidence for verification and qualification
ADD-ON
Basis™ is a separate, paid add-on
Hylo’s up to 85% strength improvement is achieved with Basis™ running the print, compared to default profiles in AON3D’s free slicer. Basis™ is sold separately and available by quote only. Contact Dynamism for pricing.
Prepare
Streamline print preparation
Go from a model to a ready-to-print G-code file in just a few clicks, optimized specifically for your geometry and material, with full visibility across printers, projects, users, and revisions.
Optimize
Expert-level results, no expert required
AI-driven process optimization replaces trial-and-error printing, creating dynamic, geometry- and material-specific parameters that optimize layer weld strength, dimensional accuracy, surface finish, and crystallization kinetics.
Analyze
Digital Build Records
Basis™ creates spatially linked build records that connect Hylo's sensor data and detected anomalies to the part, supporting quality verification and qualification.
Basis™ in Action
Integrated Quality Assurance System
Basis™ uses multiphysics simulation to optimize part-specific print settings before printing, real-time process monitoring to detect defects during the build, and digital build records to provide traceable quality evidence for verification and qualification.
Track everything in one place
Manage projects, printers and users from a single interface. This is the actual Basis™ Optimize screen.
Detect hidden print defects
Near real-time process data flags warping, cracking, and inclusions, so issues are caught and documented before parts are put into service. Every build is backed by a traceable record, giving your team confidence in every part it delivers.
Fix issues before you print
Automatically create part-specific print settings that maximize quality and performance, no trial-and-error tuning required.
The AON3D Platform
The AI-Driven Workflow: From Model to High-Performance Part
Hylo provides the industrial-grade hardware, but the true power of the system is through its integration with Basis™, AI-driven physics-based thermal simulation software. Together, they turn a complex manufacturing process into a simplified, repeatable, four-step workflow.
1
Import Your Model
Start in AON3D's free slicer with proven default print profiles for every supported material. Every process setting stays open and accessible, so your team has full control from the very first print.
2
AI & Physics-Based Thermal Simulation
Instead of relying on skilled users and trial-and-error tuning, Basis thermally simulates each build to:
- Create dynamic, part-specific print settings tailored to your geometry
- Optimize part quality, mechanical performance, and throughput automatically
3
Smart, Monitored Printing on Hylo™
Once optimized settings are sent to your Hylo™ printer, the hardware takes over with built-in safeguards to ensure execution matches the simulation:
- Built-in hardware automation handles the critical parameters of the print environment
- In-process monitoring actively tracks the print cycle to guarantee consistency from layer one to completion
4
Repeatable, Quality-Verified Output
Because the hardware and software stay in constant alignment, the end results are unmatched:
- Up to 85% stronger parts with dynamic thermal settings and precision hardware yield dense, incredibly strong end-use parts
- Verified quality and repeatable parts ready for high-stress aerospace, defense, and industrial applications
Who It's For
Purpose-Built for Aerospace, Defense, and Production Floors
Aerospace & Defense
PEEK and ULTEM™ parts that replace machined metal in jigs, fixtures, and end-use tooling for primes and DoD suppliers.
Motorsport & Race Shops
Functional parts that survive heat, vibration, and fuel exposure.
Research & National Labs
An open material system for universities and government labs pushing high-performance polymers at the frontier.
Industrial Manufacturing
Chemical resistance and dimensional stability for energy, oil & gas, and semiconductor fab environments.
Fully Open Material System
Print the Materials the Job Actually Needs
No proprietary filament lock-in. Hylo runs any 1.75mm filament, from ultra-performance polymers down to standard commodity-grade materials. Hylo is an open material platform not a closed ecosystem. Print AON3D-validated filament, your own qualified polymer, or a competitor’s spool, with no proprietary chips, no locked-out third-party materials, and no unlock fees.
Extreme-Grade Materials, Directly Compatible
Carbon Fiber PEEK & PEKK
ULTEM™ 9085 & ULTEM™ 1010
Carbon Fiber Nylon (CF PA)
Polyimide (TPI)
Readyprint™ Filaments
Typical Closed Systems
- Locked to the manufacturer’s own filament
- Per-kg markups on certified spools
- Unlock fees or paid tiers for new materials
- Third-party and custom polymers blocked
Hylo Open System
- Runs any 1.75mm filament, any source
- AON3D validated materials or your own supplier
- No unlock fees
- Pre-configured profiles in AON3D’s free slicer for validated materials
Specific Strength Comparison (MPa•cm³/g)
020406080100120
Continuous Use Temperature Comparison (℃)
050100150200250300
PEEKPEKKULTEM 9085 & 1010PAEKPPSPPSUPA/CF NylonPC & PC AlloysASA / ABSPETGTPUCarbon Fiber Composites
Materials Validated with Leading Suppliers
SolvaySabicVictrex3DXTech
Every filament AON3D validates is checked for printability, dimensional accuracy, moisture content, and lot traceability before it ships with a baseline process profile.
Frequently Asked Questions
Common Questions About the Hylo
Can the Hylo actually print PEEK and ULTEM reliably?
Yes, Hylo's 250°C chamber maximizes interlayer welding while preventing premature cooling that leads to warping and cracking during the build process. AON3D recommends a 185°C chamber for ULTEM™ 9085, 210°C for ULTEM™ 1010, and 250°C for PEEK.
Is the Hylo locked to AON3D filament?
No. It is a fully open material system running any 1.75mm filament, AON3D’s own materials or your own source, with pre-configured profiles in AON3D’s free slicer for common engineering polymers.
Does the Hylo need special electrical infrastructure?
It runs on 208–240VAC, 40A single-phase power. Dynamism can walk you through facility requirements before installation.
Detailed Specifications
Hylo™ Technical Specs
Print System
- Technology
- Material Extrusion (MEX)
- Build Volume
- 650 × 450 × 450 mm (25.6 × 17.7 × 17.7 in)
- Extruders
- Dual Independent (composite-ready)
- Print Modes
- Single toolhead, multimaterial, support (water soluble, detergent soluble, breakaway)
- Layer Height
- 0.05 – 1.2 mm
- Nozzle Sizes
- 0.25, 0.4, 0.6 (standard), 0.8, 1.0, 1.2 mm
- Max Print Speed
- 500 mm/s
- Max Travel Speed
- 400 mm/s
- Max Acceleration
- 4000 mm/s²
- Max Build Rate
- Up to 100 mm³/s or 360 cm³/h (polymer dependent)
Thermals
- Chamber Heat-Up Time
- < 60 min, ambient to 250°C
- Chamber Temperature
- 250°C
- Bed Temperature
- 250°C
- Nozzle Temperature
- 500°C
- Build Platform
- Auto-leveling with vacuum chuck
- Print Surface Options
- CF PEEK, PEI, Garolite, and more (reusable sheets or plates)
Materials
- Material Format
- Open material system, 1.75 mm filament
- Compatible Materials
- ABS, ASA, Nylon (PA 6, 6/66, 12), PAEK, PC, PEEK, PEI (ULTEM™ 9085, 1010), PEKK, PETG, PLA, POM, PP, PPSU, PSU, PVDF, TPI, TPE, TPU, and many more
- Composites
- Carbon fiber, glass fiber, Kevlar®, and ESD-safe variants of the above
- Support Materials
- Various soluble and breakaway support materials
- Storage Capacity
- Up to 4 kg reels (max reel: 350 mm OD × 130 mm wide)
- Loading / Changeover
- Fully automated
- Error Detection
- Filament feed error, jam detection, runout detection
- Storage Dewpoint
- -25°C
Connectivity & Controls
- Connectivity
- Wi-Fi (removable), Ethernet, USB port (file upload only)
- Control Interface
- 12.3 in. LCD touchscreen, cloud management
Physical & Facility
- Installed Dimensions
- 1296 × 870 × 1892 mm (X/Y/Z)
- Weight
- 650 kg
- Compressed Air Requirement
- 90–135 psig, min. flow 1.5 SCFM continuous, <45°C (113°F)
- Power Requirement
- 208–240 VAC, 40 Amp, 2 Wire + Ground (US: L1, L2, G · EU/Intl: L1, N, G)
- Approx. Current Draw
- 30A peak (heat-up) · steady-state: 10A @ 140°C chamber, 16A @ 180°C chamber
- Warranty
- Standard 1-year limited, extended options available
- Starting Price
- Contact Dynamism for a configured quote
Sensors & Accessible Data
- Motion Logging
- Microstep logging (as-executed motion), X/Y/Z linear encoders
- Thermal Sensing
- Nozzle, chamber, and bed thermals · nozzle force
- Optical Inspection
- Optical nozzle inspection camera with automatic XY offset calibration
- Filament Sensing
- Feed rate, diameter, and feed tension/compression
- Environmental Sensing
- Material storage & ambient temperature, humidity, and pressure
- Optional
- 4K chamber camera (removable)
Why active thermal control matters
Polymers shrink as they cool from extrusion temperature, and high-performance materials like PEEK and PEKK shrink unevenly enough to cause warping and weak interlayer welds. Hylo’s actively-heated chamber and Basis’ part-specific thermal profiles are engineered around this exact problem.
