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ATO Sparq AI-Powered Metal Atomizer

Product# 72817

Key Features:

  • AI Process Control: guided alloy setup, recipe management and real-time parameter control
  • Multi-Frequency PSD Control: depending on the ultrasonic frequency module
  • Remote and Fleet Operation: monitor and coordinate multiple atomizers with shared recipes.
  • Modular Melting: wire, rods, ingots and scrap via TIG, induction or plasma modules

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Built for High-Value Material Workflows

Multi-frequency PSD control, modular melting and a broad reactive and non-reactive material range make ATO Sparq a fit for production AM facilities, aerospace and defense, and materials R&D.

Who We Are

Founded in 1997, we bring next-generation technology to customers, with an emphasis on expertise and white-glove service. Showrooms in Chicago, Detroit, Tokyo, and Seoul.

Our Company

The leading national supplier of Desktop 3D printers. Expertise in both Industrial and Desktop 3D printing. Supplier of next-generation Metal, SLS, ultrafast Industrial printers.

Customer Benefits

  • White glove support
  • On-site support options
  • Training packages


Product Overview

The Scalable Powder
Production Platform

Scaling powder production traditionally means either buying more from suppliers or hiring atomization specialists to babysit every run. The ATO Sparq breaks that constraint: AI guides alloy setup, manages recipes, and controls parameters in real time, so results are repeatable across operators, batches, and machines. Remote monitoring and multi-atomizer control support multi-material campaigns or higher throughput with shared recipes, data logging, and lot traceability.

ATO Ultrasonic atoSec-statIconSvg

Why ATO Sparq vs. Conventional Atomization

Conventional Atomization Systems ATO Sparq (AI-Powered)
Specialist operators required to stabilize each new material AI-guided setup stabilizes atomization for new alloys and manages recipes
Single fixed frequency — one PSD range per system Multi-frequency operation tunes PSD from fine LPBF fractions to coarser DED ranges
Operator must be physically present for every run Remote monitoring and control from anywhere; multi-atomizer coordination
Limited feedstock formats Wire, rods, ingots, scrap, and more via modular melting options
Scaling means new process development on every added unit Shared recipes, data logging & lot traceability across the fleet

Built for High-Value Material Workflows

AI Process Control

AI Process Control

Integrated AI guides alloy setup, manages recipes, and controls atomization parameters in real time — stable, repeatable production even with new materials.

Multi-Frequency PSD Control

Multi-Frequency PSD Control

Select the frequency module to target the PSD your process needs — fine fractions for LPBF, coarser ranges for DED and other routes.

Remote & Fleet Operation

Remote & Fleet Operation

Monitor and coordinate machines remotely. Multi-atomizer control supports multi-material campaigns or higher throughput with shared recipes and lot traceability.

Modular Melting

Modular Melting

Flexible feedstock handling — wire, rods, ingots, and scrap — with modular melting options that adapt to different materials and workflows.

Broad Material Range

Broad Material Range

Reactive and non-reactive alloys including titanium, aluminum, zirconium-based alloys, intermetallics, and refractory metals — with low oxygen content maintained.

Compact & Ergonomic

Compact & Ergonomic

Self-sufficient design fits limited spaces, with ambient interior lighting and an ergonomic tray under the process chamber. Low operating costs, quick ROI.

Who Uses the ATO Sparq?

Designed for facilities where repeatability, traceability, and scale are non-negotiable.

Additive Manufacturing Facilities
Production AM

Additive Manufacturing Facilities

On-demand powder for LPBF, DED, and binder jetting production lines — repeatable quality with data logging and lot traceability for qualified processes.

Exotic & Custom Chemistries
Aerospace & Defense

Exotic & Custom Chemistries

From standard AM alloys to intermetallics and refractory metals — AI-guided setup stabilizes atomization for demanding new materials.

Fast Material Qualification
Materials R&D

Fast Material Qualification

Labs that need to qualify materials quickly — produce exactly the powder you need, when you need it, with repeatable results between batches.

Scaled, Distributed Powder Production
Multi-Site Operations

Scaled, Distributed Powder Production

Fleet coordination with shared recipes across atomizers — consistent powder from every unit, monitored from a single remote interface.

Facility Requirements

A compact, self-sufficient system for labs and production floors — no sophisticated infrastructure required.

01

Production Floor

High-Volume Manufacturing

Positioned in multi-atomizer cells feeding metal AM production. Shared recipes and lot traceability across every unit in the fleet.

High-Volume Manufacturing
02

Powder Production Suite

Integrated Workflow

Paired with ATO Cast, Sieve, Pure, and Clean peripherals for a complete design–produce–condition– reuse powder workflow on-site.

Powder Production Suite
03

Materials Lab

R&D and Qualification

Compact form works in limited spaces. AI-guided setup lets research teams qualify new alloys without dedicated atomization specialists.

University Teaching Lab

Why Production Teams Choose the ATO Sparq

20–120µm
Multi-Frequency PSD

Several hundred grams per hour with particle size tuned by frequency module — from fine LPBF fractions to coarser DED ranges.

AI
Repeatable by Design

AI-managed recipes and real-time parameter control deliver repeatable results across operators, batches, and machines.

Fleet
Scalable Production

Remote multi-atomizer control with shared recipes, data logging, and lot traceability — scale without re-developing your process.

ATO Sparq Specifications

PARAMETER Value
Model ATO Sparq AI-Powered Ultrasonic Metal Atomizer
Technology Ultrasonic atomization with integrated AI process control
Particle Size Range 20–120 µm, multi-frequency PSD control (module dependent)
Throughput Several hundred grams per hour (material dependent); scalable via multi-atomizer control
Materials Reactive & non-reactive alloys — Ti, Al, Zr-based alloys, intermetallics, refractory metals, standard AM alloys
Feedstock Wire, rods, ingots, scrap, and more via modular melting options
Operation Remote monitoring & control; multi-atomizer coordination with shared recipes
Data Data logging and lot traceability
Atmosphere Inert gas, low oxygen content maintained
Infrastructure Compact, self-sufficient — no sophisticated infrastructure required
Ecosystem ATO Induction Melting System Compatible with ATO Pure, Cast, Sieve, Clean & Wipe peripherals

Three Systems. One Platform.

ATO Lab

ATO Lab

Best for R&D and Small Batch

View Product Details
ATO Noble

ATO Noble

Best for Gold, Silver, Platinum & Palladium

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ATO Sparq

ATO Sparq

Best for AI-Powered Production

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Ready to Scale Your Powder Production?

Our team will help you evaluate whether AI-powered in-house atomization fits your operation.

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Scale Across Sites

Remote monitoring, data logging and lot traceability let teams run multiple units simultaneously with shared recipes, bringing distributed powder production to multi-site operations.

Why Dynamism?

We're dedicated to earning each customer's loyalty through exceptional service.

Who We Are

Founded in 1997, we bring next-generation technology to customers, with an emphasis on expertise and white-glove service. Showrooms in Chicago, Detroit, Tokyo, and Seoul.

Our Company

The leading national supplier of Desktop 3D printers. Expertise in both Industrial and Desktop 3D printing. Supplier of next-generation Metal, SLS, ultrafast Industrial printers.

Customer Benefits

  • White glove support
  • On-site support options
  • Training packages


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