Categories
Automotive Manufacturing

Nissan Utilizes BCN3D To Improve Manufacturing Efficiency

Implementing Solutions On Current Manufacturing Lines

The team at Nissan has gone above and beyond by using 3D printed tools, jigs, and fixtures to remold their workflow, resulting in remarkable time and cost savings. This case study highlights over twenty separate applications that Nissan has been able to implement throughout their assembly line. Download now to learn more about:

  • Improving manufacturing efficiency
  • Robotic automation supplementation
  • Creating custom assembly fixtures
  • Potential for time and cost savings

Categories
Engineering Manufacturing

Machine Design

Custom Machining with Metal Printing

Custom machining methods for prototypes and assemblies can be costly and time-consuming. By utilizing 3D printing to print metal directly, companies have been able to reduce outsourcing costs and tooling backlogs, while opening new possibilities for additional revenue. Review these four use case examples to learn how:

  • Assembly consolidation can can simplify production
  • Additive manufacturing can unlock design elements not possible through other methods
  • Products can be brought to market faster using rapid prototyping
  • More…
Categories
Engineering Manufacturing

3D Printed Metal Tooling Components

Save Time and Money with Desktop Metal

Additive manufacturing dramatically simplifies the process of creating tooling and fixturing. This white paper will cover multiple examples of how Bound Metal Deposition reduces time and cost in manufacturing situations. Discover how:

  • To generate higher throughput with existing machinery
  • To reduce the need for operators
  • To simplify production and reduce lead time
  • To reduce Maintenance Repair and Operation costs
  • More…
Categories
Automotive Manufacturing

Kawasaki Leverages BigRep to Cut Tooling Costs

Kawasaki Deploys Large Format BigRep Printers to Increase In-House Tooling

Discover how Kawasaki used BigRep printers to solve manufacturing issues, reducing their reliance on outsourcing tooling components. Download this white paper to see:

  • How to save as much as 85% compared to outsourcing manufacturing components
  • How to replace end tooling equipment with 3D printed components
  • Leveraging large format printing for custom fixtures

Categories
Automotive Manufacturing

Save On Costs By Bringing Tooling In House

Save Money By Producing Tools, Jigs, and Fixtures In-House

Learn how Volkswagen developed customized solutions to address specific problems, re-engineer the application of concepts applied on an auxiliary system, get rid of paperwork, and shrink implementation time on new tooling. Discover how Volkswagen:

  • Brought 93% of outsourced tooling in-house
  • Reduced costs by testing prototypes instead of redesigning existing molds
  • Achieved a savings of $360,000 per year
  • More…
Categories
Engineering Manufacturing

Azoth – Transform Physical To Digital Inventory Using Additive Manufacturing

Transform Physical To Digital Inventory Using Additive Manufacturing

Eliminate waste, save time, and reduce the cost of carrying inventory by transforming indirect materials into digital inventory that can be manufactured on demand! In this success story you will:

  • Learn about Azoth’s Take One Make One inventory management system
  • Learn how TOMO can reduce on hand inventory, eliminate stockouts, and allow engineers to iterate designs with no obsolescence
  • Find real world parts with cost and time savings
Categories
Manufacturing

Reduce 3D Printing Iterations, Print Times, And Material Usage

Dynamism, a leader in 3D printing solutions, announced their expansion into Industry 4.0 software with the addition of Teton Simulation’s SmartSlice, a Cura Slicing Software plugin that uses cloud-based Finite Element Analysis to optimize print parameters in order to create parts that meet performance requirements while reducing printing times and material usage. “As a leading provider of 3D printing solutions, it is important that we provide end-to-end solutions for professionals”, CEO Douglas Krone said, “this includes 3D scanners, materials, coaching from 3D printing specialists, and now software.”

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Why businesses need Smart Slice – Less iterations, faster prints, and material savings.

When a part is 3D printed, there is a large amount of uncertainty in knowing if the part will perform as intended under end-use conditions. This leads to numerous build and break iterations resulting in excessive print times and wasted material. At the end of the day, this iterative process degrades two of the key advantages of 3D printing: reduced lead times and reduced waste. Combined with 3D printing’s recent massive growth in end-use applications, Smart Slice is poised to become an important solution for businesses wanting to increase their bottom line through applied 3D printing. 

“Our SmartSlice technology was built from the ground up to give 3D printer operators near instant feedback on the viability of their project. There is simply no other solution in the industry that can provide lightning-fast, accurate feedback on the ‘as printed’ state of a part. Plus, our optimization feature takes the guesswork out of determining the right slicing parameters. We do all the work, so the user doesn’t have to. All of this capability is provided within the slicer making it very easy to use.” says Mike Kmetz – CEO at Teton Simulation Software.

Who Can Benefit?

If you are using 3D printing for end-use parts, jigs and fixtures, concept validation, and/or manufacturing, SmartSlice’s part optimization is for you. Benefits are measured in days, material costs, and valuable engineering time both from failed iterations and straight print times for production parts. For example, in a test 3D printing a production run of 50 moderately sized levers, SmartSlice’s optimization was able to save 3.15 days in total print time per run while saving nearly 1kg of filament, all while delivering a part that met its performance requirements. For users unable to utilize cloud-based functionality due to IT limitations, local options are also available.

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Multiple optimization parameters allow end-users to ensure their part meets requirements, ending the build, break, iterate cycle inherent in mechanical 3D Printing.

Watch the Webinar

View our recorded webinar from March 11th, 2021 including a live demonstration of the software features and BASF case studies.

Want to give SmartSlice a try? Request a free trial.

“Teton's Smart Slice plugin brings engineering grade part simulation to Ultimaker Cura users. Using the integration options of our open and pluggable platform it will make sure parts still meet their engineering criteria, but need less material and therefore saving valuable time and costs. The cooperation with Teton and the integration of their innovative solution are a prime example of how we will be continuously adding value for our professional customers.” Paul Heijmans – Senior VP Software at Ultimaker.