Categories
3D Printing Engineering

FDM Printing in Architecture, Design, and Traditional Engineering: Dynamism & Ultimaker Shine at Dubai Design Week

FDM Printing in Architecture, Design, and Traditional Engineering: Dynamism & Ultimaker Shine at Dubai Design Week

How FDM Printing is Revolutionizing Architecture and Design

Dubai Design Week, the Middle East’s premier design event served as the global stage for Mitsubishi Estate’s visionary 3D-printed teahouse. This groundbreaking creation seamlessly merged traditional Japanese culture and heritage with FDM 3D printing technology, offering a captivating showcase of architectural innovation. Dynamism played a key role in supporting the 3D printing of teahouse components, which were all done using a wood-based filament. These parts were then shipped to Dubai, where they were seamlessly assembled into the stunning final structure.

Dubai Design Week: A Global Hub for Creativity

Dubai Design Week is renowned for uniting designers from around the world to inspire creativity and foster innovation. The annual event features exhibitions, pop-ups, installations, and talks that engage professionals, media, and design enthusiasts while strengthening Dubai’s reputation as a vibrant design capital.

The 3D-Printed Teahouse: Tradition Meets Innovation

The 3D-printed teahouse stood out as a beacon of innovation at Dubai Design Week. By merging traditional architecture with modern 3D printing, this ambitious project showcased how additive manufacturing can preserve cultural heritage while pushing the boundaries of design and engineering.

Traditional Japanese Engineering Influences

The teahouse design drew heavily from Japanese traditions, particularly the “hozo tsugi” joinery technique. This ancient method involves interlocking wooden joints without nails or screws, a skill-intensive practice that ensures durability and elegance. To recreate this authentically, Polywood—a wood-infused resin filament—was used to replicate the aesthetic of traditional Japanese tea rooms.

Ultimaker’s Role in Precision Printing

Key to the project’s success was Ultimaker’s S series 3D printers. Using digital renderings, the intricate teahouse design was divided into 988 individual parts, including 1,938 meticulously crafted “hozo” joints. The Ultimaker printers delivered unparalleled precision, completing approximately 4,000 hours of printing to bring the project to life. The printers’ versatility enabled the seamless integration of traditional engineering with advanced FDM printing techniques.

The Significance of the 3D-Printed Teahouse

The teahouse was more than an architectural marvel—it symbolized the harmonious blending of tradition and technology. Leveraging FDM printing, this demonstrated the transformative potential of additive manufacturing to preserve and reimagine cultural heritage. The teahouse captivated a global audience, underscoring the possibilities of 3D printing in architecture, design, and engineering.

Bridging Heritage and Innovation

Dynamism’s contribution to Dubai Design Week highlighted the growing role of 3D printing in modern design. Projects like the 3D-printed teahouse not only showcase the technological capabilities of FDM printing but also emphasize its power to honor and elevate tradition. As a leader in advanced 3D printing solutions, Dynamism continues to inspire by merging the past with the future through innovative designs.

ColorFabb 2.85mm Woodfill – 600g

ColorFabb 2.85mm Woodfill - 600g

Ultimaker S Series

Ultimaker S7
Categories
Engineering Manufacturing

Machine Design

Custom Machining with Metal Printing

Custom machining methods for prototypes and assemblies can be costly and time-consuming. By utilizing 3D printing to print metal directly, companies have been able to reduce outsourcing costs and tooling backlogs, while opening new possibilities for additional revenue. Review these four use case examples to learn how:

  • Assembly consolidation can can simplify production
  • Additive manufacturing can unlock design elements not possible through other methods
  • Products can be brought to market faster using rapid prototyping
  • More…
Categories
Aerospace Engineering

Topological Optimization of Metal Parts

Topological Optimization of Metal Parts

Find out how Solidform, an industry pioneer in the casting prototype business that has manufactured investment and sand castings for the aerospace industry since 1980, was able to reduce an aerospace component’s weight by 65% while maintaining structural integrity. By optimizing this one part, they were able to achieve a fuel cost savings of nearly half a million dollars over the lifetime of an aircraft fleet. In this paper you will learn to:

  • Optimize parts for reduced weight while maintaining strength requirements
  • Implement scalable additive manufacturing to meet changing demands
  • Create castable patterns directly with a 3D printer

Categories
3D Printing

SmartSlice for Cura On-Demand Webinar

In this 45 minute product demonstration with Dynamism and Teton Simulation, we review how the SmartSlice plugin for Ultimaker Cura enables users to:

  • Define load characteristics on parts and preview how loads will impact a printed part.
  • Implement simulation using Finite Element Analysis to ensure printed part performance.
  • Choose from multiple slicing configurations, allowing users to prioritize based on individual needs.
  • Reduce print times by up 45% while saving up to 40% on material usage.
  • Have confidence that printed parts will meet application requirements in specific project scenarios, reducing the overall number of iterations.

Watch the Free Webinar Below!

Want to give SmartSlice a try? Request a free trial.

“Teton’s Smart Slice plugin brings engineering grade part simulation to Ultimaker Cura users. Using the integration options of our open and pluggable platform it will make sure parts still meet their engineering criteria, but need less material and therefore saving valuable time and costs. The cooperation with Teton and the integration of their innovative solution are a prime example of how we will be continuously adding value for our professional customers.” Paul Heijmans – Senior VP Software at Ultimaker.

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SmartSlice is a plug-in for Ultimaker Cura that empowers users to perform validation and optimization of print parameters based on end-use requirements

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Professional and reliable composite-ready 3D printing from Ultimaker, in an efficient and accessible desktop format. Packed with the latest technology, it is as easy to use as it is powerful.

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The Ultimaker S5 is an easy-to-use desktop 3D printer with a large build volume that delivers accurate, industrial-grade parts, time and time again.

Categories
Manufacturing

Reduce 3D Printing Iterations, Print Times, And Material Usage

Dynamism, a leader in 3D printing solutions, announced their expansion into Industry 4.0 software with the addition of Teton Simulation’s SmartSlice, a Cura Slicing Software plugin that uses cloud-based Finite Element Analysis to optimize print parameters in order to create parts that meet performance requirements while reducing printing times and material usage. “As a leading provider of 3D printing solutions, it is important that we provide end-to-end solutions for professionals”, CEO Douglas Krone said, “this includes 3D scanners, materials, coaching from 3D printing specialists, and now software.”

Start your 14 day free trial

Why businesses need Smart Slice – Less iterations, faster prints, and material savings.

When a part is 3D printed, there is a large amount of uncertainty in knowing if the part will perform as intended under end-use conditions. This leads to numerous build and break iterations resulting in excessive print times and wasted material. At the end of the day, this iterative process degrades two of the key advantages of 3D printing: reduced lead times and reduced waste. Combined with 3D printing’s recent massive growth in end-use applications, Smart Slice is poised to become an important solution for businesses wanting to increase their bottom line through applied 3D printing. 

“Our SmartSlice technology was built from the ground up to give 3D printer operators near instant feedback on the viability of their project. There is simply no other solution in the industry that can provide lightning-fast, accurate feedback on the ‘as printed’ state of a part. Plus, our optimization feature takes the guesswork out of determining the right slicing parameters. We do all the work, so the user doesn’t have to. All of this capability is provided within the slicer making it very easy to use.” says Mike Kmetz – CEO at Teton Simulation Software.

Who Can Benefit?

If you are using 3D printing for end-use parts, jigs and fixtures, concept validation, and/or manufacturing, SmartSlice’s part optimization is for you. Benefits are measured in days, material costs, and valuable engineering time both from failed iterations and straight print times for production parts. For example, in a test 3D printing a production run of 50 moderately sized levers, SmartSlice’s optimization was able to save 3.15 days in total print time per run while saving nearly 1kg of filament, all while delivering a part that met its performance requirements. For users unable to utilize cloud-based functionality due to IT limitations, local options are also available.

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Multiple optimization parameters allow end-users to ensure their part meets requirements, ending the build, break, iterate cycle inherent in mechanical 3D Printing.

Watch the Webinar

View our recorded webinar from March 11th, 2021 including a live demonstration of the software features and BASF case studies.

Want to give SmartSlice a try? Request a free trial.

“Teton's Smart Slice plugin brings engineering grade part simulation to Ultimaker Cura users. Using the integration options of our open and pluggable platform it will make sure parts still meet their engineering criteria, but need less material and therefore saving valuable time and costs. The cooperation with Teton and the integration of their innovative solution are a prime example of how we will be continuously adding value for our professional customers.” Paul Heijmans – Senior VP Software at Ultimaker.